40QT Frunk Cooler Wholesale Custom Logo Embedded 37.85L Ice Chest Box CBX040A025

$25.17-29.45

Product Features:

  • Dual-opening option and intelligent storage design: It features two convenient lid-opening methods – the full lid opening is suitable for arranging and storing items before setting out, while the small flip lid opening is for taking out or storing individual items during use (to reduce the exchange of cold and hot air and extend the cold preservation time). It is equipped with a dual-side buckle and a detachable storage basket (covering half of the internal area), which can separate fragile and non-fragile foods for storage, optimizing space utilization.
  • 48-hour cold preservation: It uses high-performance insulation materials, available to preserve ice for 48 hours or more. The inner insulation layer supports customization of PU, EPS or other materials, and is equipped with a silicone sealing ring to enhance leak-proof performance.
  • Durable and easy-to-clean construction: The box body is made of high-quality PP material, with a waterproof surface, stain-resistant, and easy to clean. All materials including inner&outer walls are BPA-free and food grade, safe for direct food contact. The embedded bag lid design provides additional protection, suitable for long-term outdoor use and frequent transportation.
  • Customizable and multi-scenario applicability: Supports custom brand logo printing and various color combinations (blue + gray, blue + black, black + gray, or other custom colors). Perfectly fits the front trunk, maximizing space utilization, and is an ideal choice for camping, fishing, parties, and other outdoor activities.

Customizing Options:

  • Materials: The box body can be made of PP or PE (LLDPE, HDPE); the insulation layer can be made of PU or EPS; the accessories can be customized in any material solely or combined – thermoplastic elastomer, rubber, 304/316 stainless steel, nylon. Or other materials you specify or provide.
  • Molding Technique: Rotomolding, injection molding, blow molding.
  • Capacities & Shape: Please communicate with our engineers. Might be necessary to build a mold from scratch.
  • Logo, Text, Pattern: Screen printing, heat transfer printing, embossed plates, mechanical engraving, hot stamping, 3D printing, water transfer, UV digital printing.
  • Texture: In-mold texture(IMD, IML, IMG) or post-processing(sandblasting, coating, nameplating, decals, machining, etc.).
  • Packaging: Transport packaging includes heavy-duty corrugated boxes, protective pads (plastic bags, foam guards, honeycomb cardboard), strapping tapes, and wooden pallets; Gift packaging – printed sleeves, offset printing gift boxes, fabric storage bags, etc.

Description

Product Name:

40QT Custom logo Reverse Mold Embedded Ice Chest Bag Cover Insulated Plastic Front Trunk Hard Cooler Box 37.85L

Model Number / SKU: CBX040A025
Capacity: 40QT/37.85L or customized
Material: PP+PU/EPS or customized
Ice Detention Time: 48 hrs
MOQ: 50 pcs
BPA Free: Yes
Phthalate-Free Yes
Lead Free Yes
ECO Friendly Yes
Certificate: REACH, EU 10/2011, FDA, Prop 65
40QT Custom logo Reverse Mold Embedded Bag Cover Insulated Plastic Front Trunk Hard Cooler Box 38L
40QT Custom logo Reverse Mold Embedded Bag Cover Insulated Plastic Front Trunk Hard Cooler Box 38L
40QT Custom logo Reverse Mold Embedded Bag Cover Insulated Plastic Front Trunk Hard Cooler Box 38L
40QT Custom logo Reverse Mold Embedded Bag Cover Insulated Plastic Front Trunk Hard Cooler Box 38L
40QT Custom logo Reverse Mold Embedded Bag Cover Insulated Plastic Front Trunk Hard Cooler Box 38L
40QT Custom logo Reverse Mold Embedded Bag Cover Insulated Plastic Front Trunk Hard Cooler Box 38L
40QT Custom logo Reverse Mold Embedded Bag Cover Insulated Plastic Front Trunk Hard Cooler Box 38L
40QT Custom logo Reverse Mold Embedded Bag Cover Insulated Plastic Front Trunk Hard Cooler Box 38L
40QT Custom logo Reverse Mold Embedded Bag Cover Insulated Plastic Front Trunk Hard Cooler Box 38L

Why Choose KingStar 40QT Reverse Mold Embedded Ice Chest Insulated Cooler Box?

1) REACH, EU 10/2011, FDA, Prop 65 certified 40QT Reverse Mold Embedded Ice Sleeve Insulated Cooler Box, BPA-free, durable with excellent ice retention performance.

2) Be Unique: With our stylish design, your business or event with KingStar factory supply 40QT reverse mold embedded Ice Chest insulated cooler box can be as unique as you expect. Your brand will stand out and win the favor of more customers. We hope every product we make will be perfect to express your brand and help you gain more market share.

3)  Professional quality control of 40QT reverse mold embedded ice cooler: KingStar pays great attention to quality control. We have 30 in-process quality inspectors and 5 open-box inspectors. We check each 40QT reverse mold embedded ice chest insulated cooler box that will sell to all over the world.

4) KingStar respects intellectual property rights and keeps confidentiality. If necessary, we’ll be more than happy to sign NDA / NNN with you to keep your OEM design secret.

5) Specialized in manufacturing and exporting all kinds of coolers such as cooler boxes, cooler jugs and cooler bags. KingStar owns automated and high efficient production lines and is capable of injection molding, blow molding and rotomoding. We embrace Industry 4.0 and stay competitive in the industry. Automated production makes our products lower in cost and more competitive in price.

6) We do OEM &ODM. KingStar has a team of highly experienced and top-notch professional engineers who have over 20 years of experience in the manufacturing of hard-sided coolers. They can assist you in transforming your design into a unique and highly successful product. Click and read more: Sell Water Bottles on Amazon FBA: Listing Tools Collection

7) We offer one-stop custom manufacturing options including simple and complex customizations: mold-building(for specific shapes, custom capacities/sizes and in-mold decorations), appearance altering(any pantone colors, logos, texts, patterns and surface post-processing), and packaging solutions.

Customization Options for Hard Cooler Boxes at KingStar

Simple Customization

To modify the color of any of our existing model (any Pantone color code is available): External painting/coating, or color masterbatch

  • Screen printing
  • Heat transfer printing
  • Embossed plates
  • Mechanical engraving
  • Hot stamping
  • 3D printing

The options for large-area printing are as follows: Water transfer printing/hydro dipping, heat transfer printing, screen printing, UV digital printing(for complex patterns with multiple vivid colors)

Post-decoration:

  • Nameplate
  • Decals/vinyl wraps

Surface finishing:

  • Sandblasting
  • Surface coating
  • Custom corrugated box
  • Offset printed box
  • Protective foam end-caps
  • Molded pulp packaging
  • Brand sleeve

Complex Customization

A completely new metal mold needs to be fabricated from scratch.

This type of surface treatment and the separate post-processing both require changes to the mold.

General applications:

  • Chemical etching
  • EDM spark etching
  • VDI 3400/SPI finish

Blow molding: Textured inserts integration

Injection molding:

  • In-mold labeling (IML)
  • Overmolding TPE

Rotational molding: IMG for high-end applications

Why Choose KingStar for Custom Hard Cooler Box Production?

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International Certifications

Our cooler boxes complies with global standards, including the FDA and LFGB standards for food safety, as well as the BSCI standards for social responsibility, or any other third-party inspection certificates as you may require. This ensures that your brand can smoothly enter your targeted international markets such as the United States and the European Union without encountering any regulatory obstacles.

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Unique & Ergonomic Design

Our design team is dedicated to achieving a perfect blend of aesthetics and functionality. The shapes and appearances of different models of coolers vary to suit different application scenarios: for outdoor high-intensity activities, the coolers are made using injection molding technology, featuring large capacity, a smooth and rugged shape, and are complemented by camouflage patterns or military green colors; for low-intensity activities such as picnics and camping, the coolers are made using blow molding or injection molding to reduce costs, with small capacity, portable handles, and fashionable and refreshing colors. We ensure that your product can stand out in the highly competitive market.

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Advanced Custom Manufacturing

We offer complete customization options, ranging from custom molds (shape, capacity, internal surface treatment) to post-processing (surface grinding, color, logo & text & pattern printing) and all the way to final packaging. We offer a one-stop service. Partnering with us means that you no longer need to communicate and align requirements with different manufacturers due to different production processes, thus avoiding project delays caused by poor communication.

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Strict Quality Control(QC)

We strictly control the quality at every production stage. We have established a multi-level quality control system, covering aspects such as raw material inspection, ice retention performance testing, sealing inspection, and surface treatment testing, etc.

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Respect for Intellectual Property

At Venus Company, your innovative achievements are safe. We strictly adhere to the confidentiality agreement (NDA) and internal data security regulations to protect your proprietary designs and brand information. We regard ourselves as the silent supporting force for your brand, ensuring that your design outcome always and only belong to you.

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OEM & ODM Availability

Whether you have a finished blueprint or just a napkin sketch, we can help.

  • OEM: We manufacture according to your exact technical specifications.
  • ODM: Leverage our existing high-performance molds and simply customize the colors, logos, and accessories to bring your brand to life quickly.

Our Services

Wholesale Products

KingStar offers a range of product catalogues for wholesale. The existing cooler series products include: cooler boxes, cooler jugs, cooler bags. We support direct bulk purchase of our existing models with alternative colors, capacities and private labeling to meet your brand requirements.

ODM & OEM

We offer OEM/ODM support. Our in-house design team has extensive project experience and can assist you in developing your own cooler box from scratch. We can also carry out mass production with private labeling based on our existing models or your drawings/samples.

Quality Assurance

Our quality management system has been continuously refined over several decades, enabling us to offer you a complete set of one-stop quality management services. Every product we manufacture undergoes multiple inspection procedures before leaving the factory, and is subject to strict quality management standards and compliance with industry regulations.

Logistics Solution

We have long-term cooperative relationships with several professional logistics companies and can provide a range of freight services including Amazon FBA, warehousing, and other services. You can also specify a third-party logistics company according to your requirements.

FAQ

FREQUENTLY ASKED QUESTIONS

For existing model samples, it takes 2-3 working days. If you want samples with your own designs, it takes 5-7 days or even longer. Let’s discuss case by case.

Normally It takes 4 weeks.

If you would like to get samples from us in order to test or make reviews, please contact our Sales / Branding department at sales@waterbottle.tech.

T/T 30% deposit after order signed and 70% against copy of B/L.
L/C at sight is acceptable too.

KingStar has built a reputation as a trusted partner in the OEM/ODM manufacturing industry by adhering to strict ethical standards and complying with international intellectual property laws. We fully understand the importance of protecting your unique designs, innovations, and business ideas, especially in a competitive industry like drinkware manufacturing. To provide peace of mind, we are more than willing to sign a Non-Disclosure Agreement (NDA) or a Non-Use, Non-Disclosure, Non-Circumvention Agreement (NNN) before you share any proprietary designs, sketches, or specifications with us.

When you collaborate with KingStar:

  • Confidentiality is our priority: Whether you’re a start-up or a well-established brand, we value your trust and ensure that your proprietary information remains secure.
  • Dedicated project management: From the moment you submit your design to the final production phase, a dedicated project manager oversees your project, ensuring that your intellectual property is treated with care and respect.
  • Data security: We utilize secure communication channels to share and store files, minimizing the risk of unauthorized access or leaks.

Unlike refrigerators that require the use of electricity to generate cold air and maintain low temperatures, a cooler is a passive heat insulation barrier that achieves its insulation effect by slowing down the transfer of external heat to the interior. It accomplishes this through the following three scientific principles:

  • Utilizing poor heat conductors to block heat transfer: Thick polyurethane (PU) foam is filled in the core of the cooler. Millions of tiny bubbles in this foam form a “heat barrier zone”.
  • Reflecting heat radiation: The outer shell is usually made of low-density polyethylene and is treated with UV protection on the surface, which can reflect solar radiation, preventing the surface of the cooler from heating up when exposed to sunlight.
  • Sealing: The inner part of the lid uses silicone rubber gaskets. By creating a sealing effect, this design prevents “convection” between the hot air outside the box and the cold air inside the box.

Most of our high-performance ice chests use high-density polyurethane (PU) foam, which is pressed into the inner layer between two plastic walls. This creates a layer of insulation barrier, and its insulation effect is much better than that of the air gaps or EPS foam used in cheaper alternatives.

Yes. The majority of the hard-sided coolers we produce are made of food-grade LLDPE (linear low-density polyethylene), and all the different materials of our models do not contain bisphenol A. Our products comply with the food contact standards of FDA and LFGB, ensuring their ability to come into direct contact with dairy products, fish, meat and other perishable items, and guaranteeing their safety. In addition, our production facilities have also obtained ISO 9001 certification to ensure the consistency of quality control. In your order, we will include relevant certificates or third-party test reports.

Yes. For our standard model, samples can be dispatched within 3 to 5 working days. For simple customization requests (such as color customization, logo printing, etc.), the delivery period for samples is approximately 7 to 10 days; for complex customization requests requiring a new mold, the sample delivery period is longer, ranging from several weeks to several months. The sample cost is usually deducted in your first large-scale production order.

Our different models of coolers may adopt different production techniques. All these three are included. If you want to know which manufacturing technique is adopted of a certain product model, please refer to the specifications table or detailed description on the specific product page. Rotational molding, injection molding and blow molding each have their own advantages and disadvantages. When customizing, you can consider your desired brand positioning and product performance requirements comprehensively to make a choice, or discuss with our engineers for recommendations.

  1. Rotational molding (rotomolding)

Rotational molding is the top industry-standard manufacturing technique for durability and ruggedness. Many high-end brands such as YETI use this technology for their hard coolers.

During the rotomolding process, a hollow mold is filled with plastic powder (usually low-density polyethylene) and then heated and rotated. The plastic melts at a certain temperature and evenly covers the inside of the mold (especially the corners) under the effect of centrifugal force. This process can directly produce the inner and outer double-layer walls of the cooler, which are formed as a single piece and seamlessly connected; while other technologies usually form the inner and outer walls separately and then assemble them together, thus there are weak points at the seams, making them more prone to damage and potentially affecting the insulation performance during collisions.

Main features: rugged construction, prolonged ice retention, low upfront mold costs; heavy in weight, high manufacturing costs

  1. Injection molding

Melted plastic at a high temperature is injected under high pressure into a metal mold that has been precisely machined. This enables the cooler to have greater design flexibility, such as complex shapes, internal partitioned walls, surface treatment methods (such as in-mold labeling or decoration), etc. Injection-molded coolers are usually lighter than rotomolded cooler boxes, but more durable than blow-molded ones, with manufacturing costs in between.

Advantages: Lightweight, high dimensional accuracy, excellent surface finish & thermal insulation performance; supports complex designs; moderate cost.

Disadvantages: High initial mold cost (increasing production can reduce the unit cost per product); slightly thin wall thickness

  1. Blow molding

Blow molding, as the name suggests, is the process of injecting molten plastic into a mold and forcing it to expand by air pressuring. Molten plastic is pushed into the mold and inflated. The high air pressure squeezes the plastic to change its shape until it matches the mold. This method results in thinner cooler walls but lighter in weight and lower manufacturing costs, mainly suitable for entry-level outdoor activities for the mass market.

Features: The most lightweight and portable, with the lowest production cost; Relatively thin wall thickness, and relatively short ice preservation time(usually 1-2 days).

We offer both simple customization and deep customization.

  • Simple customization: You can modify the color of any of our existing model (any Pantone color code), add logos (screen printing, heat transfer printing, embossed plates…), text and specific patterns, as well as unique surface treatments (mirror polishing, unique textures…), etc.
  • Deep customization (new mold required): This is a complete OEM/ODM process. During this process, we will create new molds to build specific capacities, unique shapes, or exclusive features that are specific to your brand. However, due to the high initial cost, you may need a larger quantity or a higher pricing to achieve certain profit margin.

We adopt the tiered pricing, where the larger the production volume, the lower the unit cost. This is because for bulk orders, the fixed costs (machine calibration, color matching, and labor costs) can be spread over more products. For large importers, this significantly increases their retail profit margin. Of course, we also offer assistance to small or start-up businesses, providing lower minimum order quantities(MOQ) or trial orders, but the unit cost will be slightly higher.

We understand that brand-building takes time. We maintain a “Ready-to-Ship” inventory of neutral colors that allow for Low MOQ (Minimum Order Quantity) logo customization, enabling you to test the market without heavy upfront capital investment in thousands of units.

A high-quality hard cooler is a long-term value investment with a lifespan of over ten years. Correct maintenance not only keeps it in a brand-new appearance but also ensures that the silicone gaskets and insulation materials remain in optimal performance.

  1. Clean after each use

After each use, especially when after storing raw meat or fish, clean the interior with a mixture of mild detergent and warm water. For stubborn odors, you can use a solution made of water and baking soda, or a mild bleach and water ratio (1:10). Do not use rough scrubbers or irritating industrial chemicals as they may damage the food-grade lining material.

  1. Drainage plug and gasket

The freezer-grade gasket is the key component for maintaining the sealing effect.

  • Check for debris: Ensure that the groove of the sealing gasket strip is free of sand or dust, as these debris can cause air leakage, and foreign substances remaining in the gasket for a long time may cause it to deform and affect the sealing effect.
  • Lubrication maintenance: Occasionally(every 6 to 12 months) wipe the gasket with a silicone-based protective agent to keep the rubber soft and prevent it from cracking over time.
  1. Storage

Although our cooler features UV protection, prolonged and unnecessary direct sunlight exposure may still cause the outer wall to fade. Please store the cooler in a cool and dry place, such as a garage or basement.

  1. Latch and hinge inspection

After each use, it is necessary to regularly inspect the T-shaped lock and hinge pin. If any problems are found, they should be dealt with as soon as possible, such as applying lubricating oil or replacing them in time. If your cooler has come into contact with salt water, please thoroughly rinse these metal/rubber parts with clean water to prevent salt crystallization and premature wear.

  1. General outdoor adventures

For enthusiasts who enjoy off-road driving and long-term camping, our rotomolded cooler boxes can be used to retain low temperature for 5 to 10 days. Their sturdy construction also enables them to serve as a stepping stool, seat, or tabletop in the wild.

  1. Fishing and other water activities

Our cooler shells have been specially treated to have UV protection. Some models even come with anti-slip foot pads. Even when exposed to direct sunlight, they can maintain the freshness of fish and seafood, and have the resistance to seawater corrosion, and thus are perfect for use on the deck.

  1. Cold chain logistics

In cases where vaccines, biological samples, or high-end perishable or deteriorating goods that require strict temperature control are transported over short or long distances, some vehicles or shipping devices do not have sufficient power sockets to supply electricity to refrigerators. This passive cooler, combined with ice packs and dry ice, can perform the task excellently without requiring any power connection.

  1. Hunting

The large-capacity and sturdy cooler can be used for storing the meat after hunting. The pre-cooled cooler with ice blocks inside can be used for quickly cooling fresh meat. Combined with the easy-to-operate drainage valve, the melted water can be promptly discharged.

  1. Humanitarian aid and disaster relief

These hard coolers become essential basic facilities for storing food and water needed by emergency rescue workers and disaster victims in places without a steady power supply, particularly during the summer or at low latitudes.

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